Manufacturing Capabilities:

• Prototype, 1^st Article Development
• Final Product Assembly & Manufacturing
• FAA-PMA- QC Department and Systems.

• Lone Star Aviation’s engineering department has the expertise and track record to create and develop innovative and cost effective solutions for both our own product line as well as OEM supplied parts to various customers within the aviation community.
• We take great pride in the products we manufacture and strive to achieve the highest levels of safety that can be designed into a product or application at minimum cost.

• Electronic Products
• GPS – FMS- Display Training Stations
• DC Line Filtering Products
• Avionics Fans & Blower
• Air Conditioning Pressure Switches, & Parts
• OEM Parts, & Components
• Aircraft Tubing – Polyethylene & Silicone Lines
• Cables & Harness & Connector Products
• Aviation Cases and Custom Foam Inserts

Product Development Services:

• Product Design and Analysis.
• Product Prototype Development.
• Product D0160D Testing.
• Product Approvals, (PMA), (STC), (TSO).
• Product Private Labeling.

Private Label Design & Manufacturing:

Lone Star Aviation has the capability to quickly develop a prototype for your review with minimum set-up fees or cost. Our design team can also provide specific custom company logos, artwork, product labeling, custom cases, and cables, for turnkey solutions.

• Prototype Design and Development.
• 1^st Article provided (30 Days).
• Custom Logos & Labeling.
• Custom packaging.
• All Drawings, Installation Documentations, Provided, (ARO).
• D0160D Testing Available.
• PMA, STC, TSO Approvals.

Obsolete and Discontinued Parts Service:

Lone Star Aviation provides Aircraft OEM’s, Parts Suppliers, and Distributors alternative sources for obsolete, discontinued or hard to find parts. Lone Star Aviation can supply an alternate source for the following items.

• Discontinued Parts.
• Obsolete Parts.
• Hard To Find Parts.

DER Services:

Lone Star Aviation can provide DER, DAR, services from a certified DER that will provide various services throughout the approval process. See below for services that can be provided.

• CAD Drawings
• Drawings -Parts Lists
• Assembly Procedures
• Vendor Matrix
• D0160D Testing with Digital Imagery
• FAA Project Management
• Final Approvals

Lone Star Aviation can provide services from prototyping through full scale manufacturing of the item.